Metal Tool Necessities….part 2

If you missed part one of this series, you can get caught up here.

Okay, let’s just jump in where we left off with number six on the necessary list….A good disc cutter.

Pepe Disc Cutters

Now if you remember, I said in my earlier post that there are several places on this tool list where you can cut corners and go the inexpensive route with tools from places like Harbor Freight, Northern Tool Supply, etc.  Your disc cutter is NOT one of those cost-cutting items.  In this instance, you definitely get what you pay for!  I use Pepe cutters which you can find at Otto Frei, FDJ Tools, Gesswein, etc., in a variety of sizes.  The Swanstrom cutter system from Rio Grande is also an excellent tool, and I have several friends who use that brand with as much success as a Pepe.  These tools are a bit pricey….depending on the size and brand, they can run anywhere from $75-200.  BUT….the time and labor you will save filing and sanding your discs will make them pay for themselves in the long run.

Number 7 on the list is a dapping/doming set.

Pepe Dapping Set

Santa brought me this AWESOME Pepe dapping set for Christmas last year, (because I was a VERY good girl), and it is perfectly machined.  Each dap, ranging from 1.3mm to 50.1mm has a corresponding hole in the doming block.  Just a couple of gentle taps will perfectly dome even work-hardened brass pieces.  But this is another one of those times when a less expensive tool will do.  I still have my $20 dapping set from Harbor Freight, and its actually the one I use when I travel to teach.  Partly because its smaller, lighter and easier to pack, and partly because its pretty much indestructable and easily replaceable if its damaged by an inexperienced user. I’d recommend the entry level set to anyone just starting out.

Number eight on my list is an item recommended to me by Misty Shwiyyat of MistyMade….Sanding sticks

Sanding Sticks from Rio Grande

These are available from Rio Grande for $4.50 each.  The sticks have velcro applied to one end, and they sell sandpaper strips in several different grits that just stick right on.  I keep a coarse grit on one, a medium grit on one and a super fine on the third one, and they literally do ALL of my hand sanding chores.  I can’t even tell you when the last time was that I had a metal file in my hand!  These are fast and much more agressive than I ever expected them to be, and I can’t thank Misty enough for sharing them with me!

Number nine on the list of necessaries are a variety of stamping an texturing tools.

Texturing and stamping tools

I’ve shown a couple of neat texture hammers that can be found just about anywere metal tools are sold.  These have a different texture on each end, and they run in the neighborhood of $20 each.  I also have a variety of pattern stamps….things like hearts, stars, smiley faces, scrolls, shamrocks….the possibilities are endless!  Most of these run around $8 each and you can build your arsenal according to your taste whether you want to make whimsical items or more classic graphic design patterns.  At some point, you’re probably also going to want a set (or six!) of alphabet stamps.  There are many, many different font choices out there, and you can get as fancy as you want.  If you’re looking for a cheap, entry level set just to see if you enjoy making personalized items, check out this one from Whole Lotta Whimsy for under $30.  The set I’ve shown is my current favorite (yes….I have more than one set 😀 ) called “Clementine” and it came from an Etsy seller, Next of Kenn who also happens to carry a lot of cool pattern stamps.  I could spend a small fortune in his shop!

Finally, we’re to number 10 on the list, but this item should probably have been at number one or two, since it ranks right up there with my disc cutter on my list of favorite tools, and that’s my tumbler.

Lortone 3A with jewelry grade stainless steel shot

Mine is a Lortone 3A.  I started out with a cheapo Harbor Freight tumbler, but the noise drove me absolutely insane and I quickly upgraded to a better, more reliable brand.  I’ve been using my Lortone for over two years, and haven’t even had to replace the belt yet!  I keep it loaded with about a pound and half of jewelry grade mixed stainless steel shot.  Just add a drop of dawn dish soap, whatever components or finished jewelry pieces you need to tumble and cover with water.  If I’m just cleaning pieces, I usually just run it about 30-45 minutes, and even the dirtiest, most tarnished items come out bright and shiny.  If I’m tumbling to work harden, I generally run it a couple of hours.  Even if you never intend to get into metalworking on a grand scale, I’d recommend one of these tumblers just to clean your existing jewelry!  I’ve tried sonic systems, chemical cleaners, polishing cloths….and nothing works as simply or as easily as my tumbler.  These run in the $60 range, plus the cost of your shot, and worth every penny!

That’s it for my list of necessities to get you started.  Later on we’ll take a look at some of the “man I wish I had one of those” items that this metal obsession will lead to!  😀

Metal tool necessities….part 1

I came up with the bright idea that I wanted to add some top ten lists here.  Books, materials, sources, tools, etc.  But I’m already wondering if maybe I have TOO many favorites….at least when it comes to my metal working tools

Anyone who knows me will tell you that I’m kind of a tool junkie.  Will I need it?  Who cares!  Its all about WANT, right?  😉  But the purpose of this series is really to get down to the bare bones of what you need to get started.  With the glass tools, making a top ten list wasn’t that hard.  I have my favorites (some cheap, some not so cheap) that are my go-to tools for almost all the beads I make.  But when it came time to narrow down the metalworking list, I REALLY struggled.  So to compromise, I broke them into two lists….”necessities” and “you’re really gonna want one of these if you get into metal working much at all”  (or “extras” for short 😀 )

So, in part one of the necessities list, we’re going to start with the basics.  First things first.  If you’re going to do any sheet metal work at all, you’re going to need an assortment of hammers.

Multi-use hammers

This photo shows the hammers I constantly find in my hand.  First is a regular 1 pound Stanley hammer from the hardware store.  Uses are limitless….everything from punching out discs to dapping and doming.  The second, is a two-headed hammer with a nylon head on one end, and brass on the other.  I don’t use the brass end a lot, but I have to change that nylon head quite often.  Its used anytime you need to flatten or move your metal slightly without distorting any pattern you’ve applied.  The third is my new favorite, and the most expensive of any of the hammers I own.  Its a Fretz mini-hammer number 7 with 9 interchangeable plastic heads.  I’d tell you what this hammer is intended to do, but it would take up a lot less space to tell you what it won’t do, because it has a head for every job!  LOL!  The fourth is my rawhide mallet.  Again, it won’t mar or distort your metal, but its perfect for forming and workhardening your project.

Specialty hammers

The first hammer shown in this picture is a 3 pound deadblow, again from the hardware store.  Its overkill for most of my work, but when it comes time to punch out large discs….say anything over an inch….its what you want to do the job.  (Unless of course you’re luckier than me and have your own hydraulic press!)  The center hammer is a standard chasing hammer.  I don’t use mine much anymore since I upgraded to my Fretz hammers, but the one shown is a good entry level hammer that can be purchased for around $17.  The flat side will flatten and harden your wire or sheet, while the “peen” end is used for texturing.  The last hammer I show might not even warrant a spot on the necessities list, but it was one of those “just can’t live without it” tools.  Tiny, cute, lightweight….perfect if I’m just banging out a few little odds and ends on my dining room table instead of pounding on the workbench.  Told you I was a junkie, didn’t I??  😀

Number two on the necessites list is a light-duty torch.

Blazer butane torch and fire brick

The torch I’ve shown is a Blazer butane torch from Rio Grande.  There are cheaper torches….even a butane creme brulee torch will work for small projects.  And I should also interject here that I don’t solder a lot.  I can, but I just don’t really enjoy the stress of it, and I also prefer the look of cold connections when I can get away with them.  BUT…. if you are going to work with metal with any regularity, eventually you are going to get into a project where you have to anneal your work.  After pounding, twisting, and shaping, metal gets work hardened and brittle.  But firing up your trusty torch and annealling it to just the right temperature makes it soft and pliable again.  So even if you don’t ever want to learn soldering, don’t fool yourself and think you won’t need a torch.

Third on my necessities list is a good hand punch.

Hand Punch

And when I say good, I don’t necessarily mean expensive.  You can buy these from Eurotools for around $35, or you can go someplace like Harbor Freight or Northern Tool supply and pick up one like mine for less than half that price.  And the cheapies work just as well!  There are a lot of corners you can cut on tools, and some that you shouldn’t.  This is one of those instances where you want to go the inexpensive route.  My hand punch (and most that I’ve seen) have seven interchangeable bit sets that will punch holes from 1/8 inch up to 9/32.  If you ever want to make your own fancy washers or bead caps from textured or etched metal sheet, you’re definitely going to want one of these!

Number four on the list is a bench block.

Rubber based bench block

Now I have a regular 4×4 inch steel bench block, but I’m showing you this one instead because I’m absolutely in love with it.  (Obviously….you can see the wear and tear)  That rubber base significantly lowers the decibels of noise when you are pounding metal!  I also love that it comes with an interchangeable nylon insert that you can use if you have delicate patterns to protect.  You can pick these up at several different metal supply places online and last time I checked, they were only about $10 more than the standard bench blocks.  Believe me….you’re hearing is worth that extra ten bucks.  😉

Number five (and the last for this post…thanks for sticking around so long) is a jeweler’s saw.

KnewConcepts 5 inch jewelers saw

The saw I’m showing is the Knew Concepts saw.  Pricey?  Yes.  Worth it?  To me, definitely yes!  You see, I never really liked sawing.  Well, truth be told, I never liked changing saw blades.  I started out with one of the economy saw frames and the standard clamp-style bench pin.  But when I was learning to saw, I was breaking blades right and left, and the economy frames can be a little tricky to load.  This new style of saw has a tension lever.  Just flip it, turn one screw and your old blade pops right out.  Insert the new one, screw and flip that tension lever back in place and its perfect every time.  Now I can honestly say I’ve turned into someone who doesn’t look at sawing as a chore anymore.

Necessities part 2, to be continued….. 😀

Good things come in small packages….

Even studios!  My friends are constantly kidding me about needing to “come out of the closet”.  No, not THAT closet….my metal closet!  I converted a 9-1/2 foot by 5-1/2 foot walk-in closet in my bedroom into a mini-metalworking studio!  Its amazing how much stuff you can put into a small space.

I purchased a workbench at Harbor Freight Tools and managed to squeeze it along one wall.  This is where I do my cutting, sawing, pounding, polishing and designing.  See the foredom hanging from underneath the closet shelf at the end?  What a little workhorse!

Metal working bench

When you’ve got such a small space to work with, going vertical is an absolute must!  I extended my storage options by adding a bench topper.  It has two railed shelves, and even though its only 6 inches deep, it holds a ton of stuff!  Mine is crammed full of metal stamps, alphabet stamps, my forming stakes, and a pretty box of metal sheet that is already textured and ready to be transformed.  Above the bench, I hung a half-sheet of pegboard and created the “hammer shrine” for my pretty Fretz hammers and all the other forging tools I need.

Vertical Storage

On the opposite wall behind my chair, I’ve got shelves and cubbies crammed full of metal, jewelry findings, seed beads, yarn, books….anything and everything I could need for finishing those special projects.  And check out the cool library card catalog cabinets!  Those were a birthday gift this year, and now I’ve got drawers to spare.  That must mean its time to go shopping again, right?  😉

Cubbies and drawers

I hope my little studio tour gave you some ideas on how to maximize the space you’ve got to work with.  If you have great storage ideas you’d like to swap, please leave a comment and tell me all about them!  😀

My new obsession….

Etching.  Metal Etching.  The design possibilities are endless, and it turns humdrum brass and copper into mini-works of art!  Sometimes the sheets are so pretty, that I can barely bring myself to cut them up.

Etched copper sheet

Other times, I can hardly WAIT to turn them into something fabulous to adorn my ears!

Etched brass and copper earrings

If you’re interested in learning how to add some pizzazz to your own metals, we’re now offering classes!  😀